Semi-automation of Ingredient Mixing Process in Artisanal Vanilla Extract Production for MSMEs in Orizaba, Veracruz.

Resumen

The purpose of this study was to design and implement a semi-automatic system to optimize the integration of ingredients in the artisanal production of vanilla in a micro, small, and medium-sized enterprise (MSME) in Orizaba, Veracruz. The proposal sought to replace the manual process with one controlled by a Siemens Logo! 230RC PLC, supported by a jet pump, a 1,100 L tank, and a dosing machine, to increase productivity, operational efficiency, and the consistency of the final product.

Objective: Design and implement a semi-automatic system to optimize and standardize the mixing of ingredients in the artisanal production of vanilla at an SME in Orizaba, Veracruz, increasing productivity and consistency in the process.

Design/methodology/approach: An experimental-descriptive approach was used, employing a Siemens Logo! 230RC PLC, a jet pump, a 1,100 L tank, and a dosing machine. The methodology comprised manual process analysis, control logic design, simulation in Logo! Soft Comfort, and physical implementation.

Results: Semi-automation improved operating times and reduced manual intervention, increasing the efficiency and reliability of the system.

Limitations/implications: The system was implemented in a single company, so its transfer to other agro-industrial environments requires technical adjustments.

Findings: PLC automation is a viable alternative for modernizing artisanal processes and strengthening the competitiveness of agribusiness MSMEs.